Maintenance Operations 101
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MAINTENANCE OPERATIONS
MAINTENANCE SYSTEM FOUR LEVELS
Unit Level ——- 10/20 Level
Direct Support —— 30 Level
General Support —– 40 Level
Depot—System Overhaul Level
MAINTENANCE XXI
UNIT
DIRECT SPT
GENERAL SPT
DEPOT
MAINTENANCE FUNCTIONS
INSPECT
TEST
SERVICE
ADJUST/ALIGN
CALIBRATE
REMOVE/INSTALL
REPLACE
REPAIR
OVERHAUL
REBUILD
ARMY OIL ANALYSIS PROGRAM
A condition monitoring program
Detects potential equipment component failure
Identifies lubricant condition
Improves equipment reliability and readiness
AOAP SPECIAL SAMPLES
At the request of the laboratory.
Immediately before transfer among commands or overseas deployment of equipment.
After maintenance, overhaul, or replacement of a component
AOAP SPECIAL SAMPLES, cont.
After indication of a problem, for example, overheating, excessive oil loss, or loss of oil pressure.
After indication of contamination that is cloudy, sludge, M60A1 Tank water, excessively dirty, visible metal particles.
ARMY OPERATOR LICENSING
http://safety.army.mil/pages/pov/driverstraining.html/
Must have state license
CO is issuing officer
Valid for 4 years
RECOVERY AND BATTLEFIELD DAMAGE ASSESSMENT AND REPAIR
Recovery-procedure that retrieves or frees immobile or inoperative vehicles by towing, lifting and winching.
BDAR-Any action taken to return disabled equipment rapidly to the operational commander during combat – “Jury-Rigging.”
BDAR
Done in combat/Trained in Peacetime
Standard Maintenance is always the first choice–decision based on parts availability and METT-T
BDAR kits should be in each vehicle
BDAR (cont)
Assess before attempting repair
Perform only needed repairs–cosmetic repairs are unnecessary
Senior man present decides when and if to perform BDAR
BDAR SAFETY
Check for fuel/oil spills, damaged cables and wires, and live/loaded ammo.
Check for chemical contamination if necessary.
Maintain high alert for booby traps on abandoned equipment.
Do not operate until you make a full assessment.
RECOVERY METHODS
Self Recovery
Like Recovery
Dedicated Vehicle Recovery
REASONS FOR RECOVERY
Repair Damaged Equipment
Retrieve Abandoned Equipment
Prevent Enemy Capture of Equipment
Obtain Intelligence Information
MANAGING RECOVERY ASSETS
Centrally Managed
Priority of Recovery
Coordinate with Maintenance Effort
Return to Unit Maintenance Collection Point (UMCP)
RECOVERY SAFETY
Follow Safe Rigging Guidelines
Don’t overload ground shocks and anchoring spades
Use extreme caution while towing–use brake vehicle if necessary
Be careful around all suspended loads
Allow only the minimum required personnel in the area
TYPES OF MAINTENANCE PUBLICATIONS
Army Regulations
Department of the Army Pamphlets
Technical Manuals ( TMs )
Technical Bulletins ( TBs )
Supply Bulletins/Circulars ( SBs/SCs )
Lubrication Orders ( LOs )
Modification Work Orders ( MWOs )
TYPES OF TAMMS RECORDS
Operational Records
Maintenance Records
Historical Records
ULLS GENERATED FORMS
MANUAL
DA FORM 5823
DD FM 1970
DA FM 2401
DD FM 314
DA FM 2404
DA FM 2407
DA FM 2408-14
AUTOMATED
NOT REQUIRED
DA FM 5987-E
DA FM 5982-E
DA FM 5986-E
DA FM 5988-E
DA FM 5990-E
DA FM 5988-E
DA FORM 5823
EQUIPMENT IDENTIFICATION CARD
PURPOSE:
TIES A PARTICULAR EQUIPMENT RECORD TO AN ITEM OF EQUIPMENT.
USE:
THE DISPATCHER AND OPERATOR USE IT TO KEEP UP WITH SERVICES AND TO MAKE SURE THEY ISSUE THE RIGHT FOLDER.
DISPOSITION:
REPLACE WHEN IT IS NO LONGER READABLE.
DA FORM 2401/5982-E
DISPATCH CONTROL LOG
PURPOSE:
A RECORD OF OPERATORS AND LOCATION OF EQUIPMENT ON DISPATCH OR IN USE.
USE:
DISPATCHERS NOTE THE DISPATCH OR USE OF EQUIPMENT.
DISPOSITION:
DESTROY ONE MONTH AFTER YOU CLOSING OUT THE LAST ENTRY IN COLUMN ONE.
DA FORM 2404/5988-E
EQUIPMENT INSPECTION/MAINTENANCE WORKSHEET
PURPOSE:
IT IS THE CENTRAL RECORD FOR MANAGING AND CONTROLLING MAINTENANCE .
USE:
USED BY PERSONNEL PERFORMING INSPECTIONS, MAINTENANCE SERVICES, DIAGNOSTICS CHECKS, AND SPOT CHECKS.
DISPOSITION:
KEPT IN THE EQUIPMENT RECORD FOLDER OR PROTECTED COVER UNTIL COMPLETED IF YOU HAVE FOUND NO FAULTS.
DD FORM 314/DA FORM 5986-E
PREVENTIVE MAINTENANCE SCHEDULE AND RECORD
PURPOSE:
IS A RECORD OF SCHEDULED AND PERFORMED UNIT MAINTENANCE INCLUDING LUBRICATION SERVICES.
USE:
SCHEDULE PERIODIC SERVICES ON EQUIPMENT.
DISPOSITION:
DESTROY AFTER TRANSFERRING NEEDED INFORMATION TO A NEW FORM.
DESTROY WHEN YOU SEND THE EQUIPMENTTO SALVAGE.
DD FORM 1970/5987-E
MOTOR EQUIPMENT UTILIZATION RECORD
PURPOSE:
A RECORD OF MOTOR EQUIPMENT USE
USE:
CONTROL THE USE OF SPECIAL PURPOSE AND MATERIAL HANDLING EQUIPMENT, COMBAT, TACTICAL, AND NON-TACTICAL VEHICLES
RECORD OPERATING TIME ON EQUIPMENT THAT REQUIRES SERVICES BASED ON HOURS ONLY
DISPOSITION:
VARIES, SITUATIONAL
DA FORM 2026/5991
OIL ANALYSIS REQUEST
USED TO ORDER TEST OR SERIES OF TESTS
COMPLETE THE FORM FOR EACH SAMPLE REQUESTED
LAB INDICATES TESTING RESULTS ON THE FORM
DA FORM5984-E
OPERATORS PERMIT RECORD
REPLACES OF 346.
PROVIDES VERIFICATION OF LICENSING FOR THE OPERATOR.
CATEGORIES OF MAINTENANCE IN ULLS-G
Operational Processes
Equipment Data Update
Equipment Data Reports
Maintenance Support Functions
The Army Materiel Status System
MAINTENANCE MANAGEMENT TOOLS
Readiness Reports
DA Form 2406
Non-Mission Capable Report
Equipment Maintenance and Inspection Worksheet
Service Schedule Due
Prescribed Load List (PLL)